Equipment

Our 22-acre manufacturing facility features over 45 welding and assembly stations, a 45-foot plasma table and 2 rolling machines capable of rolling up to 3.5" thick carbon steel.  With 5-, 30- and 40-ton overhead cranes and direct access to vital port and rail lanes, we can load and ship the equipment you need, when you need it.

NEW EQUIPMENT FABRICATION

Gas Dehydration Units (5-150 MMscfd)

Natural gas well streams essentially contain excess water which, if not removed, can cause severe downstream problems. This process for removing the unneeded water from the gas stream is referred to as dehydration.

Gas dehydration units (GDU’s) are designed to efficiently extract and discard unwanted water from the gas stream. The GDU’s are composed of gas-fired regenerator and a glycol contact tower, pipe-connected together with a glycol pump.

Tejas Production Services GDU contact towers are typically 1440 w.p. and range in sizes from 125,000 – 1,500,000 BTU Hr.

Condensate Stabilizers (1000 – 7500BOPD)

Before natural gas liquids (NDL) can be transported, a stabilization process is essential in order to depressurize water vapor and to remove and recover corrosive materials.

Condensate stabilizers process incoming condensate streams with high pressure and heat. The end product of gas and NDL are routed to bullet tanks and pipelines, ready to be transported.

Gas Production Units

The extraction of natural gas wells invariably requires the separation of gas from liquids before the gas can be processed or delivered.

Gas production units contain a heater and a separator which diverts liquids down into an accumulation shell and gas up into an extractor.

Heater Treaters & Heated Separators

Extracted crude oil contains many additional materials that need to be separated before any further processing or delivery.

Heater treaters are designed to further separate crude oil from the water and foreign material by breaking the emulsion and separating the oil from water by heating the liquid entering into the heater treater, with the gas, water, and oil exiting independently.

Heated separators further help to separate water from gas and oil streams, while additionally utilizing heat in order to prevent the build-up of paraffin, which can inevitably cause severe clogging issues.  

Tejas Production Services offers treaters and separators in both horizontal and vertical orientations and can create builds depending on customer specifications

Gas Filter Separators & Coalescing Filters

After liquids have been separated from oil and gas streams, smaller particle-sized contaminants, such as fogs, mists and smaller dust granules remain and require removal before the final process and delivery.

Gas filter separators and coalescing filters are upstream components designed to catch and filter out smaller contaminants before reaching more sensitive equipment down the process line.

Tejas Production Services can manufacture gas filter separators and coalescing filters to customer-specific dimensions.  Horizontal or vertical orientations, single or double boot filter separators, pressure ratings ranging from 125 – 1440 psi, and a wide variety of sizes.

Gas Coolers

With the amount of heat utilized in the production process, oil and gas stream temperatures must be cooled down before further processing can occur.

Gas coolers help regulate the temperature of the oil and gas streams, reducing potential damages, and meeting pipeline specifications.

Tejas Production Services can build coolers to customer-specific dimensions and are available in three types: electric motor, gas engine driven and ambient fin-tube.

JT & Fuel Gas Conditioning Skids (0.5MM – 20MMscfd)

After dehydration and separation, valuable NGL and corrosive hydrocarbons still remain in the natural gas stream.  In order to prepare the product for market, these contaminants need to be further separated from the gas stream.

JT skid assemblies puts the high-pressured gas stream through a process known as adiabatic expansion, which causes a pressure drop in the gas – the Joule-Thompson effect – and allows for the NGL and heavier hydrocarbons to be extracted.

Fuel gas conditioning skids utilize exchangers in order to attain lower temperatures than typical JT skids.

NEW EQUIPMENT FABRICATION

Separators

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Slug Catchers (skid-mounted & packaged or bare vessels)

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Line Heaters

During the natural gas and oil stream processes, continuous fluctuations in temperature and pressure can result is production and equipment issues downstream.

Line heaters are water bath indirect heaters, designed to safely heat a gas and, or oil stream flow, and are commonly used to take a pressure drop after the well head.

Tejas Production Services can custom fabricate line heaters to customer-specific dimensions.  Ranging is sizing from 250,000 BTU Hr and 24” O.D. x 7’6” in length to 2,000,000 and 60” O.D. x 20’ in length.

Header Skids and Pipe Racks

Tejas Production Services fabricates modularized header systems for compressor stations where time is of the essence. These models can be built faster and more affordably in the shop than in remote locations. 

Pipe racks are utilized to support pipes, cable trays, power cables and more in industrial settings. Often times pipe racks also support mechanical equipment, valve access platforms and vessels.

NEW EQUIPMENT FABRICATION

Separators

Once NGL and hydrocarbons are separated from natural gas streams, it is crucial to keep them properly stored and further processed.

Separators are mechanical devices designed for collecting and removing liquids from a gas stream.  A separator also provides for the release of entrained gases from the accumulated hydrocarbon liquids.

Tejas Production Services separators are available in vertical and horizontal orientations and in Phase 2, 3, and 4 styles.  They can be designed to meet customer-specific dimensions to almost any OD or length, and pressure ratings from 125 – 5000 psi.

Slug Catchers (skid-mounted & packaged or bare vessels)

During the natural gas stream process liquids can still remain downstream of pipeline and pigging operations.  These liquids, if not removed, can overload flow lines and potentially damage production equipment.

Slug catchers are large vessels designed to catch large quantities of liquids, commonly used at the receiving side of a pipeline pigging operation.

Tejas Production Services slug catchers can be custom created in a horizontal orientation, with pressure ranges from 500 – 1440 w.p., and sizes from 48 O.D.” x 20’ Length to 180” O.D. x 80’ Length.

Line Heaters

During the natural gas and oil stream processes, continuous fluctuations in temperature and pressure can result is production and equipment issues downstream.

Line heaters are water bath indirect heaters, designed to safely heat a gas and, or oil stream flow, and are commonly used to take a pressure drop after the well head.

Tejas Production Services can custom fabricate line heaters to customer-specific dimensions.  Ranging is sizing from 250,000 BTU Hr and 24” O.D. x 7’6” in length to 2,000,000 and 60” O.D. x 20’ in length.

USED EQUIPMENT

Tejas sources, refurbishes and sells used production equipment to meet your needs, can repair your existing equipment to extend its useful life or can remove equipment at the end of its useful life, often at no cost to you. Tejas has a separate, 10,000 square foot, 10-acre ASME code shop dedicated to refurbishing, reconditioning and service.

COMPONENT PREP

Plate Rolling & Welding

Tejas is now equipped to supply ASME certified vessel shells and plasma-cut plate parts with industry-leading delivery times.  This gives you the competitive pricing, quality and production efficiency you require. Your shells and piece parts will be cut by a HD articulating/beveling plasma table then rolled on one of two plate rollers capable of rolling .25”-3.5” thick shells and seamed with one of four sub-arc welding machines. You can also get your piece parts such as legs, repads, internal parts, plate flanges, firebox flanges, lift lugs, fire tube and more cut by Tejas for a fraction of the cost and time of doing so by hand. Our band saw can cut up to 20” pipe at the exact angle you need. Tejas Production Services is proud to supply the vessel materials you need when you need them!

CNC Plasma Cut Parts

Tejas is now equipped to supply ASME certified vessel shells and plasma-cut plate parts with industry-leading delivery times.  This gives you the competitive pricing, quality and production efficiency you require. Your shells and piece parts will be cut by a HD articulating/beveling plasma table then rolled on one of two plate rollers capable of rolling .25”-3.5” thick shells and seamed with one of four sub-arc welding machines. You can also get your piece parts such as legs, repads, internal parts, plate flanges, firebox flanges, lift lugs, fire tube and more cut by Tejas for a fraction of the cost and time of doing so by hand. Our band saw can cut up to 20” pipe at the exact angle you need. Tejas Production Services is proud to supply the vessel materials you need when you need them!

Band Saw-Cut Pipe

Tejas is now equipped to supply ASME certified vessel shells and plasma-cut plate parts with industry-leading delivery times.  This gives you the competitive pricing, quality and production efficiency you require. Your shells and piece parts will be cut by a HD articulating/beveling plasma table then rolled on one of two plate rollers capable of rolling .25”-3.5” thick shells and seamed with one of four sub-arc welding machines. You can also get your piece parts such as legs, repads, internal parts, plate flanges, firebox flanges, lift lugs, fire tube and more cut by Tejas for a fraction of the cost and time of doing so by hand. Our band saw can cut up to 20” pipe at the exact angle you need. Tejas Production Services is proud to supply the vessel materials you need when you need them!

Tejas sells refurbished production equipment to meet your needs, can repair your existing equipment to extend its useful life or can remove equipment at the end of it’s useful life, often at no cost to you.

COMPONENT PREP

Plate Rolling & Welding

Tejas is now equipped to supply ASME certified vessel shells and plasma-cut plate parts with industry-leading delivery times.  This gives you the competitive pricing, quality and production efficiency you require. Your shells and piece parts will be cut by a HD articulating/beveling plasma table then rolled on one of two plate rollers capable of rolling .25”-3.5” thick shells and seamed with one of four sub-arc welding machines. You can also get your piece parts such as legs, repads, internal parts, plate flanges, firebox flanges, lift lugs, fire tube and more cut by Tejas for a fraction of the cost and time of doing so by hand. Our band saw can cut up to 20” pipe at the exact angle you need. Tejas Production Services is proud to supply the vessel materials you need when you need them!

CNC Plasma Cut Parts

Tejas is now equipped to supply ASME certified vessel shells and plasma-cut plate parts with industry-leading delivery times.  This gives you the competitive pricing, quality and production efficiency you require. Your shells and piece parts will be cut by a HD articulating/beveling plasma table then rolled on one of two plate rollers capable of rolling .25”-3.5” thick shells and seamed with one of four sub-arc welding machines. You can also get your piece parts such as legs, repads, internal parts, plate flanges, firebox flanges, lift lugs, fire tube and more cut by Tejas for a fraction of the cost and time of doing so by hand. Our band saw can cut up to 20” pipe at the exact angle you need. Tejas Production Services is proud to supply the vessel materials you need when you need them!

Band Saw-Cut Pipe

Tejas is now equipped to supply ASME certified vessel shells and plasma-cut plate parts with industry-leading delivery times.  This gives you the competitive pricing, quality and production efficiency you require. Your shells and piece parts will be cut by a HD articulating/beveling plasma table then rolled on one of two plate rollers capable of rolling .25”-3.5” thick shells and seamed with one of four sub-arc welding machines. You can also get your piece parts such as legs, repads, internal parts, plate flanges, firebox flanges, lift lugs, fire tube and more cut by Tejas for a fraction of the cost and time of doing so by hand. Our band saw can cut up to 20” pipe at the exact angle you need. Tejas Production Services is proud to supply the vessel materials you need when you need them!

Tejas sells refurbished production equipment to meet your needs, can repair your existing equipment to extend its useful life or can remove equipment at the end of it’s useful life, often at no cost to you.